JOAO VICTOR DE SOUSA ARAUJO

JOAO VICTOR DE SOUSA ARAUJO

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A historical, statistical and electrochemical approach on the effect of microstructure in the anodizing of Al alloys
2023 - ARAUJO, JOAO V. de S.; MILAGRE, MARIANA; COSTA, ISOLDA
Anodizing is a well-documented surface treatment that is inserted in a complex protection system against corrosion applied to Al alloys. In the scientific literature, there are many works about this topic, which are concentrated on: (1) anodic aluminum oxide (AAO) growth mechanism; (2) anodized alloys corrosion behavior, or (3) the influence of anodizing parameters on the following steps of corrosion protection of the anodized layer. However, the effect of the microstructure on the AAO formation is not yet well established. This paper aims to review the effect of the microstructure of Al and its alloys on the anodizing process by a historical, statistical, and electrochemical approach, considering the advantages in understanding the influence of intermetallics in this process. Besides, this review brings a comparison among the number of publications and the types of alloys studied by statistical analyses. Finally, it emphasizes the importance of anodizing in the aeronautical industry, in which a great number of studied alloys are applied, mainly the 2XXX (Al-Cu) and 7XXX (AlZn) series alloys.
Corrosion behaviour of the 2098-T351 Al–Cu–Li alloy after different surface treatments
2022 - BARBOZA, WANESSA das G.; MILAGRE, MARIANA X.; DONATUS, UYIME; MACHADO, CARULINE de S.C.; RAMIREZ, OSCAR M.P.; ARAUJO, JOAO V. de S.; SILVA, REJANE M.P. da; COSTA, ISOLDA
The effect of different surface treatments on the corrosion resistance of the AA2098 Al–Cu–Li alloy has been investigated. Surface characterization was performed using 3D optical profilometry, energy dispersive X-ray spectroscopy and scanning electron microscopy. The corrosion resistance of the 2098 alloy after the surface treatments was investigated in 0.1 mol L−1 NaCl solution by electrochemical techniques and microscopy. Corrosion results showed that the untreated and the chemically etched surfaces were more active than the mechanically abraded and mechanically polished surfaces owing to differences in the nature of the native oxides formed after the surface treatments. Corrosion rate and mode were also affected by how close the exposed surface was to the mid-thickness region of the AA2098-T351 plate relative to the actual top surface (before polishing). This is associated with the variation in the volume fraction and distribution of the T1 phase as the mid-thickness region of the AA2098-T351 plate is approached.
Influence of chloride ions concentration on the development of severe localised corrosion and its effects on the electrochemical response of the 2198-T8 alloy
2021 - MACHADO, CARULINE de S.C.; SILVA, REJANE M.P. da; ARAUJO, JOAO V. de S.; MILAGRE, MARIANA X.; DONATUS, UYIME; VIVEIROS, BARBARA V.G. de; KLUMPP, RAFAEL E.; COSTA, ISOLDA
The development of severe localised corrosion (SLC) on the 2198-T8 alloy was investigated in solutions of various NaCl concentrations (0.001, 0.005 and 0.01 mol L−1). Immersion tests, optical profilometry, conventional and local electrochemical analyses were performed to evaluate the corrosion behaviour of the alloy. Immersion tests showed that the alloy is susceptible to SLC in all conditions, although the pits sizes were dependent on the solution concentration. The largest anodic areas, corresponding to SLC sites, were observed for the sample immersed in 0.001 mol L−1 NaCl, whereas pits with similar sizes were observed for the samples immersed in solutions with 0.005 and 0.01 mol L−1 of NaCl. Moreover, the maximum depth of attack was observed for the sample immersed in 0.001 mol L−1 NaCl. These results were in agreement with the scanning ionselective electrode technique (SIET) maps which showed stronger acidification on the sample exposed to 0.001 mol L−1 NaCl solution.
Modifications of titanium and zirconium alloy surfaces for use as dental implants
2020 - LEITE, DANIELA M.C.; ALENCAR, MAICON C. de; MUCSI, CRISTIANO S.; ARAUJO, JOAO V.S.; TAVARES, LUIZ A.; BERBEL, LARISSA O.; ARANHA, LUIS C.; ROSSI, JESUALDO L.
The use of dental implants of titanium and its alloys has proved to be effective, through well established and documented parameters, both in the dimensions and in the manufacturing processes and also in the surgical techniques. There are clinical situations where there is a need to reduce the diameter of the implants, below 3.75 mm in diameter. In the current state of art of the implant technology it is desirable that these also have surfaces capable of decreasing the period of osseointegration. In the present work, to improve the mechanical strength of the material, an alloy of 80% of Ti and 20% of Zr % in mass was proposed and elaborated, aiming its use as biomaterial. Physical, chemical, microstructural and mechanical characterization was carried out. The surfaces of the treated samples were observed using: scanning electron microscopy (SEM); semi quantitatively chemically analyzed using dispersive energy spectroscopy (EDS: wettability of the samples was determined and, finally, the roughness was measured using optical profilometry. For the conditions used in the present work, it was concluded, that the best surface treatment for the TiZr 80/20 alloy was acid etching with 1% vol. hydrofluoric acid for 5 minutes, as this treatment presented the most prominent results of wettability and roughness simultaneously.
Correlating the modes of corrosion with microstructure in the friction stir welded AA2198-T8 alloy in aqueous hydrogen peroxide-chloride medium
2019 - MACHADO, CARULINE de S.C.; DONATUS, UYIME; MILAGRE, MARIANA X.; MOGILI, NAGA V.V.; GIORJÃO, RAFAEL A.R.; KLUMPP, RAFAEL E.; ARAUJO, JOAO V. de S.; FERREIRA, RAPHAEL O.; COSTA, ISOLDA
In this study, different types of localized corrosion in the friction stir welding (FSW) zones of an AA2198-T8 when the alloy is subjected to a corrosion test in a hydrogen peroxide–chloride solution (according to ASTM G110 standard) has been investigated. The corrosion modes were correlated with microstructure, especially with respect to the T1 phase and coarse Al-Cu-Fe phase distribution across the weldment. Simulated thermal profile and microhardness measurements were used to establish the variations in T1 phase distribution. Two types of corrosion were observed in the FSW zones: intense pitting and intergranular corrosion—type I; and the formation of cavities and trenches—type II. Type I is associated with the T1 phase while type II is associated with Al-Cu-Fe coarse intermetallics. Both types were found on the base metal (BM) and heat affected zone, but the type I reduced in the latter toward the stir zone (SZ). The SZ/thermomechanically affected zone (TMAZ) exhibited only type II. Also, Cu enrichment was observed around the type II sites in the SZ/TMAZ. Furthermore, an inverse correlation between microhardness and corrosion resistance which was related to T1 phase concentration in the different zones was also observed. Moreover, the SZ and BM were isolated and evaluated by an immersion test and electrochemical analysis using the ASTM G110 test solution. The results indicated galvanic coupling effects, as the SZ was strongly attacked when exposed separately compared to when it was coupled with the other zones.
Effect of surface treatments on the localized corrosion resistance of the AA2198‐T8 aluminum lithium alloy welded by FSW process
2019 - MACHADO, CARULINE de S.C.; KLUMPP, RAFAEL E.; AYUSSO, VICTOR H.; DONATUS, UYIME; MILAGRE, MARIANA X.; ARAUJO, JOAO V. de S.; MACHADO, GLAUSON A.F.; COSTA, ISOLDA
In this work, the effect of eight types of surface treatments on the corrosion resistance of friction stir welded samples of an AA2198‐T8 Al‐Cu‐Li alloy were tested and compared in an attempt to find suitable alternatives to toxic and carcinogenic hexavalent chromium treatments. All the samples were anodized and subjected to different post‐anodizing treatments. The post‐anodizing treatments were (1) hydrothermal treatment in Ce (NO3)3 6H2O solution; (2) hydrothermal treatment in Ce (NO3)3 6H2O solution with H2O2; (3) hydrothermal treatment in boiling water; (4) hexavalent chromium conversion coating; and (5) immersion in BTSE (bis‐1,2‐(triethoxysilyl) ethane. The corrosion resistance of the treated samples was evaluated by immersion tests in sodium chloride solution (0.1 mol L−1 NaCl) and electrochemical impedance spectroscopy (EIS) of the friction stir weldment. The results showed that among the alternative treatments, the Ce‐containing solutions presented the best corrosion resistance, especially when used without peroxide.
Thermomechanical treatment and corrosion resistance correlation in the AA2198 Al–Cu–Li alloy
2019 - ARAUJO, JOAO V. de S.; BUGARIN, ALINE de F.S.; DONATUS, UYIME; MACHADO, CARULINE de S.C.; QUEIROZ, FERNANDA M.; TERADA, MAYSA; ASTARITA, ANTONELLO; COSTA, ISOLDA
The influence of T3, T8 and T851 thermomechanical treatments on the microstructure and corrosion resistance of the AA2198 was investigated. Differential scanning calorimetry and scanning electron microscopy were used for microstructural characterisation, whereas electrochemical methods were employed to analyse the corrosion behaviour of the alloy. The morphology and composition of constituent particles were similar for the T3 and T8 thermomechanical treatments but varied in the T851. There was an inverse relation between T1 phase density and corrosion resistance. The T3 treatment with the highest corrosion resistance was the one with the lowest density of T1 phase. The mechanisms of corrosion varied with the thermomechanical treatments.
The effect of manufacturing process induced near-surface deformed layer on the corrosion behaviour of AA2198-T851 Al–Cu–Li alloy
2019 - DONATUS, UYIME; ARAUJO, JOAO V. de S.; MACHADO, CARULINE de S.C.; MOGILI, NAGA V.V.; ANTUNES, RENATO A.; COSTA, ISOLDA
The effect of the near-surface deformed layer on the corrosion behaviour of AA2198-T851 Al–Cu–Li alloy has been investigated using microscopy and electrochemical techniques. This shows that a deformed layer developed by rolling was more active but only exhibited superficial attack compared to a mechanically polished surface, which produced severe localised corrosion associated with the presence of hexagonal T1 particles. The rolled surface became increasingly corrosion resistant with time, but when coupled, galvanically enhanced severe localised corrosion sites developed on the surface over time.
Comparison of the corrosion resistance of an Al–Cu alloy and an Al–Cu–Li alloy
2019 - MILAGRE, MARIANA X.; DONATUS, UYIME; MACHADO, CARULINE S.C.; ARAUJO, JOAO V.S.; SILVA, REJANE M.P. da; VIVEIROS, BARBARA V.G. de; ASTARITA, ANTONELLO; COSTA, ISOLDA
In this study, the corrosion mechanisms of the AA2024-T3 and the AA2098-T351 were investigated and compared using various electrochemical techniques in 0.005 mol L−1 NaCl solution. The severe type of corrosion in the AA2098-T351 was intragranular attack (IGA) although trenching and pitting related to the constituent particles were seen. On the other hand, the AA2024-T3 exhibited severe localised corrosion associated with micrometric constituent particles, and its propagation was via grain boundaries leading to intergranular corrosion (IGC). Electrochemical techniques showed that the corrosion reaction in both alloys was controlled by diffusion. The non-uniform current distribution in both alloys showed that EIS was not a proper technique for comparing the corrosion resistance of the alloys. However, local electrochemical techniques were useful for the evaluation of the corrosion resistance of the alloys.