SONIA REGINA HOMEM DE MELLO CASTANHO

SONIA REGINA HOMEM DE MELLO CASTANHO

(Fonte: Lattes)

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Graduada em Engenharia de Materiais (UFSCar, Universidade Federal de São Carlos), Mestre em Tecnologia Nuclear (IPEN/USP, Universidade de São Paulo) e Doutora em Ciências Químicas-Cerâmicos (UAM/ES -ICV/CSIC, Universidad Autónoma de Madrid, Espanha e Instituto de Ceramica y Vidrio/CSIC de Espanha). Ela é Pesquisadora Senior e atualmente Gestora Adjunta em Pesquisa e Desenvolvimento do Centro de Ciências e Tecnologia de Materiais (CCTM) do Instituto de Pesquisas Energéticas e Nucleares (IPEN/CNEN-SP). É Professora da Universidade de São Paulo (USP), no programa de posgraduação Tecnologia Nuclear - Materiais. Coordenadora do grupo de pesquisas (GP/CNPq) em Materiais e Meio Ambiente. Principais áreas de atuação: - Energias Renováveis (células a combustível, catalizadores e biomassa), - Ambiental (mitigação, inertização e requalificação de efluentes e subprodutos de processos extrativistas e industriais, diretivas ambientais (RhOS, WEEE)), - Cerâmicas Biocompatíveis (vidros, compósitos multifuncionais para a implantologia). Experiência em gestão de Centro de Pesquisas, gestão ambiental, gestão de projetos, planejamento composicional de materiais, processamento coloidal, reologia, vidros e vitroceramicos, compósitos multifuncionais e nanoestruturas naturais. (Texto extraído do Currículo Lattes em 27 dez. 2021)

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Micrograded ceramic-metal composites
2019 - RESTIVO, THOMAZ A.G.; BECCARI, RAFAEL F.; PADILHA, WELLINGTON R.; DURAZZO, MICHELANGELO; TELLES, VICTOR B.; COLETI, JORGE; YAMAGATA, CHIEKO; SILVA, ANTONIO C. da; SUZUKI, EDUARDO; TENORIO, JORGE A.S.; MELLO-CASTANHO, SONIA R.H.
The article shows new designed cermets and processes concerning primary to applications as thermal insulation materials with low emissivity. A new projected microstructure was obtained where dense regions (micropellets) rest inside the main porous pellet. The feature resembles a frozen hypercube, therefore such architecture is called hyper-pellet/ cermet. The processing method to obtain the hyper-cermet is based on sequential tape castings and sintering techniques. Ni-zirconia lamellae were prepared by a special mechanochemical process followed by sintering, which remain inside the main pellets as a dense region. The whole pellet is turned to be porous by employing pore-forming additives. All the constituents and porosity shapes are aligned along the disc/ flake planes. Thermal conductivity is estimated for the materials up to 800 °C by a flash diffusivimeter. Ceramographic analyses show graded density regions with directional constituents and pores. Applications of such materials are foreseen as temperature insulation materials and thermal radiation shields.
Low-temperature densification of ceramics and cermets by the intermediary stage activated sintering method
2018 - RESTIVO, THOMAZ A.G.; DURAZZO, MICHELANGELO; MELLO-CASTANHO, SONIA R.H. de; MOREIRA, ANA C.; GRACIANO, SERGIO; TELLES, VICTOR B.; TENORIO, JORGE A.S.
The article explores new concepts in order to promote ceramic and cermet materials sintering at lower temperatures between 1200 and 1300 C. The principle of the new process method called intermediary stage activated sintering (ISAS) involves the preparation of the ceramic powder with dispersed doping agents, such as nanotubes and fibers, which shape the pore structure at pressed pellets with stable interconnected thin cylinders between the grains. This feature resembles and extends the condition found during the intermediary stage sintering, which enhances the ions diffusion rate along tubular pores to increase shrinkage. Carbon nanotubes (CNT) and nanofibers are homogenized into cubic zirconia and alumina in amounts ranging from 1 to 10 vol% at high-energy milling devices and ultrasound disruptor under ethanol media. Ni, Cu and Mo/MoO3 can be also added to provide tubular channel filling. Sintering of uniaxially pressed pellets is carried out in a dilatometer and tubular furnaces at 1200/1300 C under air, argon and controlled oxygen partial pressure atmospheres. TG/DTA/MS analyses of sample pellets reveal the oxidation and gas release temperature and duration. The results demonstrate the ISAS process concept is valid since it further increases the ceramic final density by 8% of the theoretical density at 1200 C, leading to close the porosity at 1300 C, compared to 1500–1600 C temperatures at conventional process. Short CNT and cellulose nanofiber were found to be the best additives in this sense.
TG/DTA-MS evaluation of methane cracking and coking on doped nickel-zirconia based cermets
2014 - RESTIVO, THOMAZ A.G.; MELLO CASTANHO, SONIA R.H.; TENORIO, JORGE A.
Cermet materials based on metallic nickel and cubic zirconia are the key material for applications on solid oxide fuel cells and high temperature water electrolysis. The main advantage is the possibility of direct feeding a hydrocarbon fuel, like methane, or even an alcohol as a source of hydrogen. The reforming reaction on the Ni catalyst surface can produce hydrogen continuously. However, the resulting catalyst poisoning by carbon deposition (coking) imparts their broad application. The work shows the evaluation of coking tolerance of some cermets prepared by mechanical alloying techniques and compares new additives specially chosen in order to avoid coking and increase the catalytic activity. Refractory metal additives besides copper were added to the basic cermet. While copper is a known doping agent that avoids coking, the refractory metals (Mo and W) have a twofold effect: promote sintering at lower temperatures and increase Cu activity due to their mutual immiscibility. Results of TG/DTA-MS analysis demonstrate both refractory metals have increased the coking tolerance as well as the catalytic activity during diluted methane cracking. Molybdenum and tungsten additives are promised regarding the improvement of these cermet materials for high temperature electrochemical devices.
Microstructure design by mechanical alloying
2009 - RESTIVO, THOMAZ A.G.; MELLO CASTANHO, SONIA R.H.
YZrO2-Ni cermet processing by high energy milling
2007 - RESTIVO, T.A.G.; CASTANHO, S.R.H.M.
A new method for SOFC fuel cell anode preparation is proposed where the main difference lies over cermet powder processing by high energy milling. Yttria stabilized zirconia powder and metallic nickel undergo co-milling in a vibratory device employing zirconia bead media. Dispersed and homogeneous powders are therefore obtained. The material is pressed uniaxialy and sintered at 1350°C for 0,5 h in air and under argon and hydrogen. In the former case, partial nickel oxidation occurs before sintering leading to small shrinkage down to 2% and porosity about 38%. Linear shrinkages from 5 to 7% after sintering in both inert and reduced atmospheres were observed not demanding pore-former additives. Conventional YSZ, Ni and NiO powder mixtures were prepared for comparison purpose. The high energy milling process is able to reduce the starting sintering temperature by 130° C besides a higher densification compared to the simple mixtures YSZ+Ni. The excessive sintering and particle coalescence is absent in high energy milled material, where the metal is well dispersed and the microstructure is highly homogenous. The high energy milling process is a promising route to prepare with excellent performance anode materials for SOFC cells.
Consolidacao de materiais compositos via sinterizacao por superficie ativada
2010 - RESTIVO, T.A.G.; MELLO CASTANHO, S.R.H.
Sol-gel for synthesis of apatite-type lanthanum silicate powders
2010 - YAMAGATA, CHIEKO; RESTIVO, THOMAZ A.G.; MELLO CASTANHO, SONIA R.
Anodos multi-metalicos para aplicacoes em celulas a combustivel de oxido solido
2009 - RESTIVO, T.A.G.; LEITE, D.W.; MELLO CASTANHO, S.R.H.
Processamento de cerments Ni-YSZ via moagem de alta energia
2008 - LEITE, DOUGLAS W.; RESTIVO, THOMAZ A.G.; CASTANHO, SONIA R.H. de M.
Advanced Multi-metallic SOFC anode development by mechanical alloying route
2009 - RESTIVO, THOMAZ A.G.; LEITE, DOUGLAS W.; MELLO CASTANHO, SONIA R.H.