Compositional design of porous beta-Sisub(3)Nsub(4) prepared by pressureless-sintering compositions in the Si-Y-Mg-(Ca)-O-N system
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Developments in Porous, Biological and Geopolymer Ceramics: Ceramic Engineering and Science Proceedings
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Porous β-Si3N4 can be microstructurally engineered to provide similar mechanical properties to
dense β-Si3N4, with the additional benefits of reduced mass. However, while flexural strengths
exceeding 1 GPa can be achieved by tailoring the microstructure of the material, through
alignment of anisotropic β-Si3N4 grains, the porosity levels of such materials are still relatively
low (< 15 vol. %). This also requires moderately complex processing techniques to be employed,
such as tape-casting and sinter-forging. In the present study, an alternate approach is taken where
compositional design is advocated, with the aim of producing a more porous β-Si3N4 structure
(ideally 20-40 vol. % porosity) with high grain aspect ratios (i.e. >10:1). This approach makes
use of a low volume fraction of multiple sintering aids, where each additive plays one or more
roles in the sintering behavior of Si3N4 (i.e. densification aid, transformation aid and/or whisker
growth aid). Compositions are based on various ratios of Y2O3:MgO, both with and without CaO
additions. Sintering has been conducted in a nitrogen atmosphere (0.1 MPa) between 1400 and
1700°C. The effects of processing parameters (e.g. composition, sintering temperature and time)
will be discussed, paying particular attention to microstructure development, including both the
densification behavior and α- to β-Si3N4 transformation kinetics.
Como referenciar
QUINLAN, MERVIN; PLUCKNETT, KEVIN P.; GARRIDO, LILIANA; GENOVA, LUIS. Compositional design of porous beta-Sisub(3)Nsub(4) prepared by pressureless-sintering compositions in the Si-Y-Mg-(Ca)-O-N system. In: BRITO, MANUEL (ed.); CASE, ELDON (ed.); KRIVEN, WALTRAUD M. (ed.). Developments in Porous, Biological and Geopolymer Ceramics: Ceramic Engineering and Science Proceedings. p. 48-56. Disponível em: http://repositorio.ipen.br/handle/123456789/22983. Acesso em: 20 Mar 2026.
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